New distributed control system to improve efficiency for Russian refinery

Nov. 24, 2015

The system will enable the plant’s products to reach the Euro 5 emissions standard and to improve process management, operational safety, downtime risk management, steam and fuel consumption.

Honeywell Process Solutions will implement a new distributed control system at Angarsk Petrochemical Company, the largest oil refining and petrochemical complex in the Irkutsk region of Eastern Siberia, Russia.

According to a release from Honeywell, the Experion PKS R.410 will simplify operations and improve the process efficiency of the refinery’s delayed coking unit as it extracts fuels from heavy oil residues. The system is part of parent company Rosneft’s company-wide modernization between 2012 and 2020 that will enable the plant’s products to reach the Euro 5 emissions standard and to improve process management, operational safety, downtime risk management, steam and fuel consumption.

"Experion PKS combines an advanced automation platform with innovative software applications, a perfect fit for the Angarsk refining and petrochemical plant," said Alexander Rodionov, HPS sales leader for Russia. "The operator interface further boosts productivity and safety through a simple intuitive control panel and improvements such as alarm management with alarm tracker functions."

Commissioned in 1955, Angarsk has a capacity of 80.5 million barrels per year, with products sold domestically and exported. The plant has now produced its first shipment of premium fuel compliant with Euro-5 and is continuing its strategy to increase refining volume and processing depth.

"Experion PKS R.410 is a new dawn in industrial process automation," said Igor Zverkov, head meteorologist at Angarsk. "Equipping our unit with Experion helped to significantly reduce the operator workload. The system supports critical control functions, improves productivity and prevents accidents that can lead to serious consequences at the production site."

The DCS integrates with Safety Manager, Honeywell’s safety instrumented system platform that safeguards assets and shares critical safety information with the process control system. The platform helps prevent incidents and minimize impacts by protecting equipment, monitoring for fire and gas leaks, and supporting critical control functions.

Sponsored Recommendations

Choosing The Right Partner for CHIPS Act Investments

As the U.S. looks to invest in the semiconductor research and production using CHIPS Act 2022 funding, it's important to choose the right partner.

EMWD Uses Technology to Meet Sustainability Goals

Eastern Municipal Water District pilots artificial intelligence-enabled control and machine learning to help save energy, reduce costs, and improve quality.

Protein Processing Solutions: Automation & Control

For protein processors looking to address industry challenges, improve efficiency, and stay ahead in a competitive market, Rockwell Automation offers tailored automation, control...

Automotive Manufacturing Innovation: Smart Solutions for a Connected Future

Rockwell Automation provides automation and control systems tailored for the automotive and tire industries, supporting electric vehicle production, tire production, battery production...