Sulzer chosen for enhanced oil recovery project in Qatar

Sept. 5, 2022
Project involves design and supply of suitable pump for dense phase CO2

Every industry is being encouraged to reduce the amount of greenhouse gases to help meet global targets. One measure that the oil and gas sector is supporting is carbon capture and storage (CCS), which uses depleted oil fields to store liquid CO2.

Certain new Qatar Petroleum (QP) facilities being built as part of the project by Qatargas Operating Company (Qatargas) will support QP’s Enhanced Oil Recovery (EOR) initiative.

Dense phase or supercritical CO2, held at sufficient temperature and pressure to keep it in the liquid phase, also has some advantages over water when it is used to purge oil and gas from a well. In a supercritical state, the CO2 can be pumped like a liquid but has the effusiveness of a gas. This means that as it sweeps through the reservoir to push the oil to the riser, it is more effective than water, making for a more efficient process.

In Qatar, there is a major program of investment in the capture and sequestration of CO2, some of which will be used for enhanced oil recovery (EOR). As part of a project, Sulzer has been involved in the design and supply of suitable pump for pumping dense phase CO2. To this point, similar projects have mainly used either reciprocating or rotary compressors, but more recently a growing number of pumps are being considered. An initial feasibility study was conducted by Qatargas project team and based on further discussion with pump manufacturers, Sulzer’s design of the pump was selected as the best solution in this application.

Sulzer was awarded the contract to supply an API 610 type BB5, multi-stage, opposed impeller pump with a design pressure in excess of 200 barg, driven by high voltage electric motor and associated variable frequency drive.

Along with the relatively high suction pressures, the lightness and effusiveness of the supercritical CO2 needed to be managed well. A detailed rotor-dynamic assessment and clearance review was conducted based on Sulzer’s time-served methodologies; along with a thorough investigation into the material selections, both metallic and elastomeric components along with the casing tightness calculations to ensure leak free operation under all extreme operating conditions.

Martin Uere, head of global technology for Sulzer Pumps, said, “High suction pressures and lightness of CO2 have a significant effect on the design of the pump and this is one of the reasons why other manufacturers have steered clear of this application in the past. Sulzer, on the other hand, has spent nearly four decades fine-tuning designs and providing increased efficiency. As a result, the operator of this project in Qatar decided that Sulzer was well-placed to support the project, from feasibility through to installation and commissioning.”

Sponsored Recommendations

2024 Manufacturing Trends — Unpacking AI, Workforce, and Cybersecurity

The world of manufacturing is changing, and Generative AI is one of the many change agents. The 2024 State of Smart Manufacturing Report takes a deep dive into how Generative ...

State of Smart Manufacturing Report Series

The world of manufacturing is changing, and Generative AI is one of the many change agents. The 2024 State of Smart Manufacturing Report takes a deep dive into how Generative ...

Trying to Keep Pace with Supply Chain Disruption?

CPG manufacturers are struggling to keep up with supply chain disruptions. Learn how to build more resilient operations –and reduce demand shock.

Mitigating Cybersecurity Threats – Step-by-Step

Distributor Wesco adds services focused on identifying and solving OT network and security vulnerabilities in critical manufacturing.

Request More Information

By clicking above, I acknowledge and agree to Endeavor Business Media’s Terms of Service and to Endeavor Business Media's use of my contact information to communicate with me about offerings by Endeavor, its brands, affiliates and/or third-party partners, consistent with Endeavor's Privacy Policy. In addition, I understand that my personal information will be shared with any sponsor(s) of the resource, so they can contact me directly about their products or services. Please refer to the privacy policies of such sponsor(s) for more details on how your information will be used by them. You may unsubscribe at any time.