Cogeneration technology installed at Orion’s plant in Louisiana

April 20, 2023
System produces renewable energy, making the facility more efficient, reliable and sustainable.

(HOUSTON — Orion Engineered Carbons release) — Orion Engineered Carbons, a specialty chemicals company, recently announced that cogeneration technology that produces renewable energy has been installed at its Ivanhoe plant in Louisiana, making the facility more efficient, reliable and sustainable.

The cogeneration system, which includes a steam turbine generator, uses the waste steam from the carbon black plant’s production process and converts it to electricity. The energy can be used to power the facility as well as be exported to the local grid.

“The new technology will reduce our reliance on the grid, which should result in less downtime at the plant and more consistent production,” Orion CEO Corning Painter said. “This is especially important in the Gulf Coast region of the U.S., where severe weather can pose a threat to the power supply. With this cogeneration system, we expect to be better able to continue safely operating and producing the products our customers need.”

Another anticipated benefit of the technology is improved equipment reliability. Any power failure can shut down the plant suddenly, causing fatigue and degradation with carbon black production equipment, which requires significant cool-down and warm-up periods.

Similar cogeneration technology is used at many of Orion’s plants worldwide.  

This is the second significant upgrade at the Ivanhoe plant in the last three years. In late 2021, Orion installed air emissions control technology that captures pollutants and converts them to sulfuric acid, commonly used in a wide range of products -- from fertilizers and glue to dyes and car batteries. The project was a major milestone in Orion’s commitment to developing circular solutions for its waste streams.

About Orion Engineered Carbons

Orion Engineered Carbons is a leading global supplier of carbon black, a solid form of carbon produced as powder or pellets. The material is made to customers’ exacting specifications for tires, coatings, ink, batteries, plastics and numerous other specialty, high-performance applications. Carbon black is used to tint, colorize, provide reinforcement, conduct electricity, increase durability, and add UV protection. Orion has innovation centers on three continents and 14 plants worldwide, offering the most diverse variety of production processes in the industry. The company’s corporate lineage goes back more than 160 years to Germany, where it operates the world’s longest-running carbon black plant. Orion is a leading innovator, applying a deep understanding of customers’ needs to deliver sustainable solutions. For more information, please visit orioncarbons.com.

Sponsored Recommendations

2024 Manufacturing Trends — Unpacking AI, Workforce, and Cybersecurity

The world of manufacturing is changing, and Generative AI is one of the many change agents. The 2024 State of Smart Manufacturing Report takes a deep dive into how Generative ...

State of Smart Manufacturing Report Series

The world of manufacturing is changing, and Generative AI is one of the many change agents. The 2024 State of Smart Manufacturing Report takes a deep dive into how Generative ...

Trying to Keep Pace with Supply Chain Disruption?

CPG manufacturers are struggling to keep up with supply chain disruptions. Learn how to build more resilient operations –and reduce demand shock.

Mitigating Cybersecurity Threats – Step-by-Step

Distributor Wesco adds services focused on identifying and solving OT network and security vulnerabilities in critical manufacturing.