ABB launches Automation Extended for disruption-free control system modernization
ABB has introduced Automation Extended, a strategic evolution of its distributed control systems designed to help industrial operators modernize without disrupting production. The program defines how new automation capabilities can be introduced progressively while preserving system integrity and operational continuity.
Automation Extended builds on ABB’s installed base of distributed control systems, including ABB Ability System 800xA, ABB Ability Symphony Plus, and ABB Freelance. Operators can continue using existing systems while incrementally integrating advanced digital technologies, creating a structured and low-risk modernization path.
According to ABB, the approach addresses challenges facing industrial operations such as volatile markets, cybersecurity risks, regulatory requirements, and workforce changes. Automation Extended supports innovation without production interruptions, enabling advanced analytics, Industrial Internet of Things integration, and simplified operations for varied skill levels.
The program is implemented through an open and modular architecture that separates control and digital environments while keeping them securely interconnected. The control environment provides deterministic and reliable process control, while the digital environment enables advanced applications, edge intelligence, and real-time analytics using artificial intelligence and machine learning.
Automation Extended incorporates technologies such as an Open Platform Communications Unified Architecture backbone and cloud-native architecture using containerization and orchestration. These capabilities support functions ranging from process anomaly detection to continuous condition monitoring and modular engineering deployment across hardware platforms.
ABB stated that access to Automation Extended will be delivered through upcoming releases of its distributed control systems. The company positions the program as a scalable and interoperable framework that enables future-ready automation while protecting existing investments.