SPX FLOW launches SteamRecycle to cut emissions in ultra-high temperature processing

SPX FLOW has launched SteamRecycle, a new ultra-high temperature (UHT) processing solution designed to improve sustainability in dairy, nutritional beverage, and plant-based production. The technology debuts in the company’s APV Infusion UHT system and is the first in the industry to recycle 100 percent of steam used in the process.

According to SPX FLOW, SteamRecycle eliminates the need for continuous fresh steam input after startup by capturing and reusing excess low-pressure steam. Mechanical vapor compressors convert this steam into high-pressure steam suitable for reuse, reducing both energy consumption and emissions while preserving product quality.

The company estimates that SteamRecycle can help producers cut carbon dioxide emissions by up to 1,000 tons per year, based on 6,000 operating hours. It also reduces water recirculation by up to 33 cubic meters per hour compared with conventional infusion UHT systems.

SPX FLOW said the closed-loop system integrates into new or existing APV Infusion UHT installations and provides a return on investment within four to five years, depending on local steam and energy costs. The solution is designed for hygienic operation, reliable performance, and consistent production of high-pressure steam up to five bar.

Gerard Lang, vice president of process solutions and strategy at SPX FLOW, said the launch addresses customer demand for technologies that lower operating costs while meeting sustainability commitments.

This piece was created with the assistance of generative AI tools and was edited by our content team for clarity and accuracy.