Processing's Weekly Mixer: How industrial vision systems stay sharp on the factory floor, and more

A compilation of recent coverage related to the process industries from across EndeavorB2B brands.

Welcome to the latest installment of Processing's Weekly Mixer, which highlights recent content from EndeavorB2B brands relevant to process manufacturers.

This week's entry features content from Automation World, Pharma Manufacturing, Control and Plant Services, as well as this week's content from Processing.


 

How industrial vision systems stay sharp on the factory floor

From Automation World: As much as modern machine vision excels at boosting the speed and flexibility of automated measurement, inspection and parts sorting, environmental factors can still degrade its performance and longevity. Dust, debris, vibration, temperature fluctuations and lighting variations in industrial settings can cause measurement errors, false readings or even complete sensor failure. 

Fortunately, the industry has developed both technology and techniques for overcoming some of these limitations. To learn about some of them, Automation World spoke with John Sprinkle (JS), product engineer for safety and identification at AutomationDirect.

Read the Q&A HERE.


 

Pharma shift to biologics, away from small molecules impacts manufacturing

From Pharma Manufacturing: While the biologics market is experiencing strong growth, particularly antibody-drug conjugates, it also poses significant production challenges for the industry.

Greg Slabodkin writes: 

The pharmaceutical market is making a fundamental shift toward biologics, and away from small molecules, which will have profound implications for manufacturing over the coming decade. For the first time, biologics in development outnumber small molecules — according to Citeline’s Pharma R&D Annual Review 2026 — which describes the milestone as a tipping point for the industry.

Citeline noted a surge in the numbers of antibody-drug conjugates in development, which grew more than 30% over the 2025-2026 period. While monoclonal antibodies are expected to dominate the market, almost all subtypes of biologics are predicted to grow significantly over the next several years.

At Thermo Fisher’s 2026 Investor Day last month, CEO Marc Casper said the biomanufacturing market is strengthening due to reshoring trends, rising biotechnology investment, as well as growth in biologics and complex modalities. 

“What you see is a larger focus on biologics versus small molecules,” Casper said. “Biologics are much more life science tools- and pharma services-intensive than small molecule. So that simple shift of what’s in the pipeline drives demand to our industry.”

Read the entire article HERE.


 

What happened at AspenTech's Optimize 26?

From Control: Fifteen months after its acquisition by Emerson, AspenTech’s biannual Optimize 26 event on May 11-14 in Houston had a definite Emersonian flavor. Its keynotes and presentations, panel discussions, technical sessions and exhibits retained AspenTech’s cornerstones of innovation, software development, talented personnel and customer focus, but this time they also paralleled the structure and style of Emerson Exchange events.

In the latest episode of Control Amplified, executive editor Jim Montague discusses what he saw at Optimize 26. Listen below.

Case study: Berentzen boosts bottling line efficiency with digital traceability and AI-driven production planning

From Plant Services: A connected production ecosystem provides greater visibility into downtime, quality issues, changeovers, and material losses.

Anna Townshend writes:

For beverage manufacturers managing complex packaging operations, delayed visibility into production losses can erode throughput and quality slowly. It’s difficult to notice day-to-day, until efficiency has dropped and no one knows why. Slow drift production losses don't appear all at once. They accumulate quietly until profitability starts to disappear. At the Minden, Germany bottling facility for Berentzen Group, a lack of transparency into the production line was making managing multiple packaging variants, smaller batch sizes, and increasingly complex production requirements even more challenging.

“The key trigger was missing line transparency in bottling, which led to productivity losses,” says Thomas Faust, head of operations at Berentzen. “If OEE drivers such as downtime, micro-stops, speed losses, and scrap are not captured cleanly and in a timely manner, problems are recognized too late and countermeasures take effect with delay.”  

Berentzen Group operates across three core business segments: spirits, non-alcoholic beverages, and equipment for freshly pressed juice. Its operations include spirits bottling in Minden, Germany; non-alcoholic beverage production in Haselünne, Germany; and a central warehouse in Stadthagen connected to the Minden plant by rail. Through its Fresh Juice Systems equipment line (in Citrocasa in Linz, Austria), it also serves food service operators such as hotels and restaurants. Overall, the company bottles product for retailers, hospitality businesses, beverage and foodservice operators, and international distribution partners in both the branded and private-label markets.

Output was decreasing and unit costs were increasing, and the lack of visibility into production was affecting planning and traceability. To address these challenges, Berentzen undertook a broad digitalization initiative named Project “Mehrblick,” or “more insight.”

Read the entire case study HERE.


 

Recapping the week on Processing

Articles

Rethinking material selection in media-isolated valve design for modern process applications

Media-isolated valve designs are becoming more common as process demands continue to increase. What is changing is how materials within those designs are being selected.

Tube fitting essentials for small-molecule gases

Safely handling small-molecule gases requires uncompromising performance from fittings that often need to handle high-pressure systems and rapid thermal and pressure change.

Why raw material consistency is a competitive advantage in powder and bulk processing

Raw material variability disrupts powder processing, increasing downtime, maintenance demands and production instability.

Ask a Powder Pro: When should I use mechanical screening versus air classification?

Mechanical screening and air classification both separate particles by size, but they rely on very different means to achieve separation.

Radiometric measurement: An efficient and safe alternative to traditional measurement in harsh process environments

Radiometric measurement provides a reliable solution for applications including point- and continuous-level, density, weight and process flow across multiple industries.

Podcast

Rotary dryer scale-up: Replacing assumptions with measured performance

This In Processing episode, an audio version of an article from FEECO International, explores how testing programs help industrial producers minimize risk, prevent over-design, and improve operational reliability across diverse materials. Listen below.

News

The expanding frontier of chemical engineering: ChemE Show 2026 opens June 9

ExxonMobil, Eli Lilly, Johnson & Johnson, and Sinopec headline a two-day program where petrochemicals, pharma, and the energy transition converge.

Miura America to showcase modular steam boiler solutions at ChemE Show 2026

The company will highlight its low-nitrogen oxide steam boiler technologies for industrial facilities seeking efficiency gains.

Jenike & Johanson to hold One Day @ J&J seminar for bulk solids professionals

The July 29 seminar will explore practical solutions to common bulk solids handling challenges during live demonstrations and technical sessions.

E Tech Group reports 400% growth in IT/OT assessments

IT/OT assessments are gaining momentum as manufacturers evaluate infrastructure readiness for artificial intelligence, cybersecurity, and modernization initiatives.

Endress+Hauser breaks ground on expansion of its Indiana Level+Pressure production center

The $20.2 million project extends Endress+Hauser’s existing 105,000‑square‑foot Level+Pressure production center, which opened in 2013.

Watson-Marlow to highlight peristaltic pump solutions for water and wastewater treatment at ACE26

Qdos chemical metering pumps, Bredel hose pumps and process monitoring accessories will highlight solutions for accurate dosing, abrasive slurry handling and reduced maintenance.

PMMI launches CPG NexGen Awards to honor young industry leaders

The CPG NexGen Awards will honor 10 emerging leaders driving innovation and operational excellence at consumer packaged goods companies.

Texas A&M develops artificial intelligence tools to assess chemical safety

Machine learning tools are helping scientists evaluate chemical safety faster than traditional animal and epidemiological studies.

Integrion Automation expands field services for automated production systems

The expanded field services program combines equipment assessments with customized maintenance planning and execution.

Chemical Safety Board finds runaway reaction caused Louisville reactor explosion

New investigation findings reveal that critical pressure relief systems were unable to manage conditions created during the reactor emergency.

Bradley Pulverizer expands UK materials processing laboratory

The new laboratory enables more representative production-scale testing for fertilizer, mineral, and specialty material applications.

New Products

Emerson launches first PEX liners for magnetic flowmeters

PEX liners deliver durable, abrasion-resistant performance across the Rosemount flowmeter portfolio, without PFAS-related compliance issues or added costs.

ROSS ribbon blender delivers uniform powder blending with load cell monitoring

The ROSS Model 42N-18 provides up to 18 cubic feet of working capacity for atmospheric blending applications.

NSF H1-registered food-grade grease

CASSIDA FM GREASE CSC EP Series delivers lubrication performance, protection and reliability.

BinMaster adds hazardous location certifications to VRX level sensors

Hazardous location approvals expand the use of BinMaster VRX probes in facilities handling powders, flakes, and dry bulk solids.

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